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Bell Off Road/ Jonasson Motorsports YJ Build

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  • Bell Off Road/ Jonasson Motorsports YJ Build

    I picked up this YJ a few months back from Ryan2L with the intention of building it up in stages over the next few years.

    Here is what we started with:





    92 Jeep Wrangler
    4.0
    AW4 auto out of XJ with over drive
    NP231 with SYE/cv rear driveline and Tera 2LO kit, novak shifter
    HP Dana 44 front axle narrowed to jeep width, 4.88 gears, detroit locker, superior axle shafts, ctm ujoints, diff cover guard, recent ball joints, seals, and grease
    8.8 rear axle with super 8.8 kit installed, 4.88 gears and detroit locker, diff cover guard
    Rubicon Express 4.5" Extreme Duty lift kit with shocks, stainless braided brake lines, ubolts flipped front and rear (rear with dynatrac kit)
    35" Goodyear MTR's on Procomp wheels with matching spare
    Hi-Steer with all 1-ton tie rod ends and beefy tie rod and drag link
    Genright rocker guards and rear corner guards with welded on 3" rear flare
    Rear bumper with swing out tire carrier
    Smitty built 8k winch on front
    HID aux lights up front
    cb radio
    Aftermarket radio with speakers and subs
    Softtop with tinted rear windows, bikini top, wind jammer, duster cover, safari top
    Full roll cage (factory with aftermarket tube added on)
    Probably more that I am forgetting
    200k miles on Jeep. Engine/transmission/t-case were all removed 1,500 miles ago and all leaks were fixed so nothing leaks. Lift/axles/most aftermarket stuff has no more than 3,500 miles on it.
    Jonni (Jonasson Motorsports) John (Bell Off Road) and I put together a plan for what we wanted to do, build a trail capable YJ, but keep it as light as possible. We decided on coil overs F/R, tons of new armor, custom roll cage, and a good amount of front and rear stretch.

    Since the eventual plan is to repaint the rig we started by stripping it and cleaning the tub, and removing all of the old wiring, alarm system, and sound mods that had been done:



    When we looked at the rear wheel wells we realized that when the corners were mounted the area was trimmed just a bit too much. Jonni built a bracket using some sheet metal and plug welded it back to the tub:



    Jonni shot the tub black with an epoxy primer for now:



    Our armor from Barnes 4wd came in, we will be using aluminum corners, F/R bumpers and steel rockers to help save weight where we can:





    Jonni and I started bending tubes and messing with the angles on the cage:



    You can see the rear seat in this picture, since I had a spare PRP shorty bucket we will be using that along with a pair of PRP front Daily Drivers:

    YJ on 37s, coilovers, etc

    MaxRev MotorMedia

    Jonasson Motorsports

  • #2
    Old news. Already saw it on reddit

    Comment


    • #3
      Originally posted by crosbike View Post
      Old news. Already saw it on reddit
      Were you the one that called it a CJ7 or TJ?
      YJ on 37s, coilovers, etc

      MaxRev MotorMedia

      Jonasson Motorsports

      Comment


      • #4
        Originally posted by Ba-Riedo View Post
        Were you the one that called it a CJ7 or TJ?
        Ill never tell. Rig looks good.

        Comment


        • #5
          Jonni (Jonasson Motorsports) has been doing most of the fab work on this project, he and I have been working on building a flat belly using a Barnes 4wd skid plate. We added M.O.R.E. 1" motor mounts and then Jonni custom built this transmission mount:



          YJ on 37s, coilovers, etc

          MaxRev MotorMedia

          Jonasson Motorsports

          Comment


          • #6
            Jonni ended up building a new transmission mount today:





            This one uses a larger bushing and will be able to adjust to the angle the transmission is at.
            YJ on 37s, coilovers, etc

            MaxRev MotorMedia

            Jonasson Motorsports

            Comment


            • #7
              das nice

              Comment


              • #8
                LEAF SPRINGS!!!!



                Seriously, you work for Clayton OffRoad....
                No worries, I'm not actually back, I'm just reminiscing about the old days.


                ForSure Motorsports
                Win or Lose, We Booze.


                Vice President of Internal Affairs at Dirty Donny's House of Hookers

                Comment


                • #9
                  Originally posted by Zullius Caesar View Post
                  LEAF SPRINGS!!!!



                  Seriously, you work for Clayton OffRoad....
                  Yea...




                  Clayton links, Currie Johnny Joints and Barnes 4wd brackets. Just waiting for the FOA coilovers to show up so we can start on this project.
                  YJ on 37s, coilovers, etc

                  MaxRev MotorMedia

                  Jonasson Motorsports

                  Comment


                  • #10
                    ohh thank god.....
                    No worries, I'm not actually back, I'm just reminiscing about the old days.


                    ForSure Motorsports
                    Win or Lose, We Booze.


                    Vice President of Internal Affairs at Dirty Donny's House of Hookers

                    Comment


                    • #11
                      sweet build
                      1991 YJ, 1 tons, locked, lots o armor, stretched, cage

                      Comment


                      • #12
                        Jonni has been chipping away at the cage and a few other projects. He bent a few different rear bars so we could choose the one we liked the best:



                        Put the a PRP seat in there:



                        Then I practiced welding on part of the skid plate:

                        YJ on 37s, coilovers, etc

                        MaxRev MotorMedia

                        Jonasson Motorsports

                        Comment


                        • #13
                          lookin good. keeping the same axles with the stretch?
                          I drive a Datsun

                          Comment


                          • #14
                            so when are you ordering your first rope from Viking?
                            - Will


                            Originally posted by fizzy
                            or am asians pants not a read end lol.
                            Originally posted by DizzDizz
                            aliens probed my husband

                            Comment


                            • #15
                              Originally posted by Burton58 View Post
                              lookin good. keeping the same axles with the stretch?
                              Yes for now, plan is to add a front HP60 at some point and maybe do the same in the rear.

                              Originally posted by HeavyMetal View Post
                              so when are you ordering your first rope from Viking?
                              Probably next week if Victor doesn't come through for me.

                              More progress, just have the seat sliders and roof spreaders to finish up:

                              YJ on 37s, coilovers, etc

                              MaxRev MotorMedia

                              Jonasson Motorsports

                              Comment

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