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Sigh... tcase nutserts...

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  • Sigh... tcase nutserts...

    So, on one side of my tcase skid one bolt is broken, and two of the welded nuts have broken free with the bolts attached spinning freely. I havent bothered attacking the other side yet, as I am expecting the same results. Whats the easiest way to deal with this? Can I just cut the remaining two bolts, pop the nuts up into the frame, and install some nutserts? I don't have anything other than simple hand tools and an angle grinder, and I really want to get this done already so I can get to working on my tcase chain. Thoughts?
    2001 TJ
    2001 Tahoe
    2013 M3
    1986 R65
    1997 Blackbird
    2013 R1200GS

  • #2
    are you talking about the big bolts that go into the frame that hold the skid up.

    Those suck. cut them off. I've done a couple different ways.
    cut open a window weld in a nut and fill the window back in.
    another way is to drill them out really big to fit in a nut and weld the nut in from the bottom. usually weld the nut to a big washer then the washer to the frame.

    Cut a slot insert nut and use wrench.
    you can weld a tab to the nut so it will not spin then try to snake it into place.

    Good luck.
    RCrocs #123 Brown CJ-5
    www.offroadcustomcreations.com

    Sponsors:
    Corbeau, Tom Wood, PSC, Polyperformance, Inner Air Lock, Miller Welds, Heavymetal Concepts

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    • #3
      No welder, so thats not really an option
      2001 TJ
      2001 Tahoe
      2013 M3
      1986 R65
      1997 Blackbird
      2013 R1200GS

      Comment


      • #4
        i made some brackets that i welded to my frame. basically a piece of angle iron cut 2 inches long with a hole drilled in it the size of the t case bolt, and a nut welded on the inside. drill out the frame holes with a huge drill bit so the nut can sit up inside the frame on the bracket. then weld. i see you said welding is not an option but i don't think there are too many options without welding.

        good luck
        Hack Shack Racing #4632 Jeep TJ

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        • #5
          Originally posted by loudobbs View Post
          No welder, so thats not really an option
          Time to buy a welder or pay someone to fix it.
          RCrocs #123 Brown CJ-5
          www.offroadcustomcreations.com

          Sponsors:
          Corbeau, Tom Wood, PSC, Polyperformance, Inner Air Lock, Miller Welds, Heavymetal Concepts

          Comment


          • #6
            Originally posted by customcreationsllc View Post
            Time to buy a welder or pay someone to fix it.
            i love this comment.
            No worries, I'm not actually back, I'm just reminiscing about the old days.


            ForSure Motorsports
            Win or Lose, We Booze.


            Vice President of Internal Affairs at Dirty Donny's House of Hookers

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            • #7
              Originally posted by JeepBabiiXJ View Post
              i love this comment.
              I'm down, consider this a request for proposal, who wants to fix it for me? Name your price!
              2001 TJ
              2001 Tahoe
              2013 M3
              1986 R65
              1997 Blackbird
              2013 R1200GS

              Comment


              • #8
                i would do it if i were living at home currently! sorry man
                Hack Shack Racing #4632 Jeep TJ

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