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Has anyone installed a 8.25 aussie?

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  • Has anyone installed a 8.25 aussie?

    how the F did you get the pass side c-clip in? and how hard was it to line up the pass side inner collar? something is not right here
    Dan.
    2000 XJ, BJ 60 front, welded, 5.13's, 3 link, ruffstuff heims. D70 rear, detroit, 5.13's, discs. stretched. trail ready beadlocks. 39" Red labels. 4:1 Klune V-drive/D20, PSC full hydro

    http://www.facebook.com/people/Dan-M...00000913365979
    www.DMROFFROAD.com

  • #2
    BAHAHAHAHAHAHAHAHHAAAAAAAAAAAAAAAAAAAAAAAAAAAA


    You have to finagle the axle shaft in and out until it lines up.

    Are you geared??

    My 8.25 lunchbox raped my face the first time around.
    sigpic
    Official Space Shuttle Door Gunner of the Chechnyan Space Program

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    • #3
      Stock gears, first time im thankful for this, put it this way I got the clip in my way, now i have a hard time getting the center collar lin ed up, wont go in.then i had to come to work. never again. if i break a shaft, i will never get that clip out. I will be buying a new axle
      Dan.
      2000 XJ, BJ 60 front, welded, 5.13's, 3 link, ruffstuff heims. D70 rear, detroit, 5.13's, discs. stretched. trail ready beadlocks. 39" Red labels. 4:1 Klune V-drive/D20, PSC full hydro

      http://www.facebook.com/people/Dan-M...00000913365979
      www.DMROFFROAD.com

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      • #4
        now, did yours have a releif for the c-clip like this?

        because mine did not, and in the directions it said there is a notch for the c-clip
        Dan.
        2000 XJ, BJ 60 front, welded, 5.13's, 3 link, ruffstuff heims. D70 rear, detroit, 5.13's, discs. stretched. trail ready beadlocks. 39" Red labels. 4:1 Klune V-drive/D20, PSC full hydro

        http://www.facebook.com/people/Dan-M...00000913365979
        www.DMROFFROAD.com

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        • #5
          Mine had the relief for the C-clip....
          P8R

          2012 Honda Accord - For DD/MPG Porpoises - Cooper Tire: Count on Cooper
          2014 Granite Crystal WK2 Limited - Nitto Tire: Fueled by Enthusiasts

          Poontang Pro 300EX 42" - For lawn porpoises
          OG KOT #4736 Semper Sky Rock Racing/Standardbred Racing Designs 15.5 HP Turbo-Cool Craftsman, 6 Spd w/ crawl box, fat turf treads, Custom paint, and a red onzie

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          • #6
            yes, there should be a slot for the c-clip. i think I had it in in under an hour and it was the first one i ever did. it should be very easy

            97 TJ that I think is pretty neat.

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            • #7
              well thats the problem. mine had no releif cut for the c-clip, I fought forever, then cut my own
              Dan.
              2000 XJ, BJ 60 front, welded, 5.13's, 3 link, ruffstuff heims. D70 rear, detroit, 5.13's, discs. stretched. trail ready beadlocks. 39" Red labels. 4:1 Klune V-drive/D20, PSC full hydro

              http://www.facebook.com/people/Dan-M...00000913365979
              www.DMROFFROAD.com

              Comment


              • #8
                Originally posted by ct67_72 View Post
                well thats the problem. mine had no releif cut for the c-clip, I fought forever, then cut my own
                before you do that I would call and make sure its the right one

                97 TJ that I think is pretty neat.

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                • #9
                  Yea, they may have sent you the wrong one!!!! I would give them a call ASAP, hell, maybe they'll give you some money back for your troubles
                  P8R

                  2012 Honda Accord - For DD/MPG Porpoises - Cooper Tire: Count on Cooper
                  2014 Granite Crystal WK2 Limited - Nitto Tire: Fueled by Enthusiasts

                  Poontang Pro 300EX 42" - For lawn porpoises
                  OG KOT #4736 Semper Sky Rock Racing/Standardbred Racing Designs 15.5 HP Turbo-Cool Craftsman, 6 Spd w/ crawl box, fat turf treads, Custom paint, and a red onzie

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                  • #10
                    Originally posted by Pedro View Post
                    Yea, they may have sent you the wrong one!!!! I would give them a call ASAP, hell, maybe they'll give you some money back for your troubles
                    You make me curious as to the exact status of your old lunchbox.

                    I might have to pull the diff cover off for the first time since last May and take a look
                    2000 XJ: "The Black Jeep"
                    MK2 Jetta > M3
                    Chairman of the Chechnyan Space Program

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                    • #11
                      already did it, everything else fit perfect, they sent me two of the same side gears instead of one normal and one machined. I knew it wasnt me, got in a little bit of a rush it cut it lol. (and I did it before I saw a pic of one)
                      I e-mailed them anyway, now I want a discount on a d30 locker
                      Dan.
                      2000 XJ, BJ 60 front, welded, 5.13's, 3 link, ruffstuff heims. D70 rear, detroit, 5.13's, discs. stretched. trail ready beadlocks. 39" Red labels. 4:1 Klune V-drive/D20, PSC full hydro

                      http://www.facebook.com/people/Dan-M...00000913365979
                      www.DMROFFROAD.com

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                      • #12
                        Originally posted by ct67_72 View Post
                        already did it, everything else fit perfect, they sent me two of the same side gears instead of one normal and one machined. I knew it wasnt me, got in a little bit of a rush it cut it lol. (and I did it before I saw a pic of one)
                        I e-mailed them anyway, now I want a discount on a d30 locker
                        Good Luck I really hope that doesnt cause any problems with it. That would be the suck

                        97 TJ that I think is pretty neat.

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                        • #13
                          Well got it finished this morning, pretty easy with access for the c-clip. Just went down the street and climbed up my stone wall. In 2wd I can hang a tire and actually drive!
                          Dan.
                          2000 XJ, BJ 60 front, welded, 5.13's, 3 link, ruffstuff heims. D70 rear, detroit, 5.13's, discs. stretched. trail ready beadlocks. 39" Red labels. 4:1 Klune V-drive/D20, PSC full hydro

                          http://www.facebook.com/people/Dan-M...00000913365979
                          www.DMROFFROAD.com

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                          • #14
                            heres the e-mail I just received;
                            We just received some news from Aussie about the last shipment of Chrysler 8.25 lockers. The plant in Australia sent the last shipment of lockers with regular cam gears, instead of the c-clip cam gear required for the 8.25 axle. This means installation of the c-clip will not be possible. Aussie will have an answer for us today about the timeline for the replacement cam gear. We are trying to gather some spares that are already in the states. Please let us know if you have a critical event like Moab coming up and in the meantime we will ship them as fast as possible.

                            Thanks and sorry for the inconvenience!

                            Eric
                            kNOw Where 2Jeep
                            Dan.
                            2000 XJ, BJ 60 front, welded, 5.13's, 3 link, ruffstuff heims. D70 rear, detroit, 5.13's, discs. stretched. trail ready beadlocks. 39" Red labels. 4:1 Klune V-drive/D20, PSC full hydro

                            http://www.facebook.com/people/Dan-M...00000913365979
                            www.DMROFFROAD.com

                            Comment


                            • #15
                              dayum, that sucks.

                              PS P8r I had the shop pull off the diff cover, your Aussie is mint
                              2000 XJ: "The Black Jeep"
                              MK2 Jetta > M3
                              Chairman of the Chechnyan Space Program

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