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So I made my own spring plates for bumpstops

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  • So I made my own spring plates for bumpstops

    Got some 1/4" plate steel and drilled and milled some holes.

    Mockup.



    Holes drilled, waiting to elongate the holes with Mill.



    BLING.


    Look Familiar? I made the exact same plates for Will's rear and they seem to be working out pretty damn good, so I decided to smith myself up some for some bumpstoppage for the rear since I got those sweet 5150s in.

    Now I just have to work on the front.
    sigpic
    Official Space Shuttle Door Gunner of the Chechnyan Space Program

  • #2
    TRIED AND TESTED AWESOMENESS
    - Will


    Originally posted by fizzy
    or am asians pants not a read end lol.
    Originally posted by DizzDizz
    aliens probed my husband

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    • #3
      Looks good, I'm going to have to do something similar soon.

      Will might be able to answer this better than you since he's already used his, but are you worried about "warping" the 1/4" with so much torque down on the u-bolts? I know I notice a bend in my DPG plates, and they are 3/8" thick. Although they bounce right back afterwards.

      Just wondering because I didn't want to have to go overkill and double up to 1/2".
      Last edited by Even; 03-11-2010, 10:16 PM.

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      • #4
        Originally posted by Even View Post
        Looks good, I'm going to have to do something similar soon.

        Will might be able to answer this better than you since he's already used his, but are you worried about "warping" the 1/4" with so much torque down on the u-bolts? I know I notice a bend in my DPG plates, and they are 3/8" thick. Although they bounce right back afterwards.
        mines made of 3/8

        youre bending 3/8 plate????????

        another factor with this is the DPG plate is a metal on hard OEM bump contact...these are poly progressive hitting the OEM bump, whole nother level of compression in there to spare the metal
        - Will


        Originally posted by fizzy
        or am asians pants not a read end lol.
        Originally posted by DizzDizz
        aliens probed my husband

        Comment


        • #5
          Originally posted by HeavyMetal View Post
          mines made of 3/8

          youre bending 3/8 plate????????
          Gotcha, I thought Phil meant he used 1/4 on yours too.

          No, I'm not really "bending" 3/8" plate. I just notice a slight arc to it when the ubolts are torqued to piss, but once I take them off it springs right back to normal.

          edit: I do need me some progressive bumps though
          Last edited by Even; 03-11-2010, 10:20 PM.

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          • #6
            Originally posted by Even View Post
            Gotcha, I thought Phil meant he used 1/4 on yours too.

            No, I'm not really "bending" 3/8" plate. I just notice a slight arc to it when the ubolts are torqued to piss, but once I take them off it springs right back to normal.
            oh rgr
            - Will


            Originally posted by fizzy
            or am asians pants not a read end lol.
            Originally posted by DizzDizz
            aliens probed my husband

            Comment


            • #7
              Originally posted by Even View Post
              Gotcha, I thought Phil meant he used 1/4 on yours too.

              No, I'm not really "bending" 3/8" plate. I just notice a slight arc to it when the ubolts are torqued to piss, but once I take them off it springs right back to normal.
              That's good though, that means everything is torqued down and unless there becomes a stress fracture, nothing will happen.

              I'm not worried about thickness either as the plates on my jeep and the one I used to mock up the holes are 1/4" as well, or if anything they are 5/16s, which isn't that much of a difference.
              sigpic
              Official Space Shuttle Door Gunner of the Chechnyan Space Program

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              • #8
                With the added stress of the bumps on it i would add some rigidity to it. I do see an bend in mine which i solved by heating it up and putting a slight bend each side

                Looks good though
                1996 xj, waggy 44 front 5.13 gears aussie trussed, 3 links, 3.5" coils, spooled 8.8 rear, 38" tsl sx's, tnt front bumper, jesus freaks rear bumper, Olympic top hat roof rack, bunch of dumb shit
                2001 wj tbd
                1974 5 ton

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                • #9
                  how much for one pair plz??
                  Watch your backhoe, I'm the John Deere man.

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                  • #10
                    SWEET

                    bumpstop plates ftw
                    www.eatsleepexp.wordpress.com

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                    • #11
                      my DPGs havent bent.

                      they are jump-tested.

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                      • #12
                        Originally posted by XJLI View Post
                        my DPGs havent bent.

                        they are jump-tested.
                        http://www.naxja.org/forum/showthrea...1001125&page=3

                        BUT OH MY GOD THE INTERNETS TOLD ME THEY WOULD BEND

                        (post 38)
                        www.eatsleepexp.wordpress.com

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                        • #13
                          yea i saw that and luld

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                          • #14
                            OK, so RJ installed these for me tonight with the assistance of my useless ass and some beer I purchased for him and overall things went great when we got all the parts we needed.



                            Yes, they did warp a bit under the adverse torque of the ubolts, but they didn't bend totally fucking crazy out of shape. The driver side (pictured) I had to notch the plate itself so it wouldn't hit the shock, but other then that everything bolted right into place.

                            At almost full flex they barely touch and at full flex contact is there, but it isn't compressing the lower like crazy. Normal ride height there is a LOT of room in there, so these bumps are just at the edge of my limit, which will be good for doing some high speed stuff as well as in normal rock crawling.

                            I'm going to run these first a bit and see if the plate bends due to the stress of the bumps hitting, but I don't foresee a problem and if there is, we can modify them quite easily. It's a flat plate, a lot can be done to stiffen it up or make a rest that sits on the axle to prevent extreme deflection.

                            Oh well, I'll run them a few times when I get my front bumps squared away and see what happens.
                            sigpic
                            Official Space Shuttle Door Gunner of the Chechnyan Space Program

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                            • #15
                              looks good!
                              2000 XJ: "The Black Jeep"
                              MK2 Jetta > M3
                              Chairman of the Chechnyan Space Program

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