Well I need to bypass my ECM/TCM control of my AW4 so it doesn't downshift when I force it into open loop due to the turbo. (don't ask, its a long story and has to do with the air/fuel ratio in closed loop.)
I made this simple mechanical shifter that actuates 2 normally open/closed switches. I made this with some crap I had laying around and some hardware store items.
This is a rough idea of what it will look like but this exactly how it works.
Its about 4.25"x3"x2" ish.
![](http://i51.photobucket.com/albums/f380/CSaddict/my%20jeep/DSCF2020.jpg)
![](http://i51.photobucket.com/albums/f380/CSaddict/my%20jeep/DSCF2019.jpg)
Its bascially just a rod welded to a big fender washer that I drilled recesses into. I used a spring and a ball bearing to give it a positive shift feel. Its pretty smooth and does have a good solid stopping point between gears.
![](http://i51.photobucket.com/albums/f380/CSaddict/my%20jeep/DSCF2023.jpg)
I cut the rod and ground it down to center it. (no I didn't measure it) Then I TIG'd it on. The spacers are some 1/2 copper tubing I found in my basement.
![](http://i51.photobucket.com/albums/f380/CSaddict/my%20jeep/DSCF2021.jpg)
I used the same rod and cut pieces off and welded them to the fender washer to hit the switches in correct order to shift the tranny.
![](http://i51.photobucket.com/albums/f380/CSaddict/my%20jeep/DSCF2022.jpg)
Here is the schematic that you need to use to get the order correct and wired up. I printed the TCM pinout from the Shopkey at the shop.
![](http://i51.photobucket.com/albums/f380/CSaddict/my%20jeep/TrannySchematic.jpg)
Here is a quick vid of how it works. It will obviously be bolted down when in use but you get the idea.
![](http://i51.photobucket.com/albums/f380/CSaddict/my%20jeep/th_DSCF2024.jpg)
I need to make a nice cover for it and get rid of the bolt that is the pivot and get a 1/2 rod and some locking collars so there won't be bolts hanging out of the side. I am also going to incorporate a lighted switch on the cover to actuate the convert lock up.
I made this simple mechanical shifter that actuates 2 normally open/closed switches. I made this with some crap I had laying around and some hardware store items.
This is a rough idea of what it will look like but this exactly how it works.
Its about 4.25"x3"x2" ish.
![](http://i51.photobucket.com/albums/f380/CSaddict/my%20jeep/DSCF2020.jpg)
![](http://i51.photobucket.com/albums/f380/CSaddict/my%20jeep/DSCF2019.jpg)
Its bascially just a rod welded to a big fender washer that I drilled recesses into. I used a spring and a ball bearing to give it a positive shift feel. Its pretty smooth and does have a good solid stopping point between gears.
![](http://i51.photobucket.com/albums/f380/CSaddict/my%20jeep/DSCF2023.jpg)
I cut the rod and ground it down to center it. (no I didn't measure it) Then I TIG'd it on. The spacers are some 1/2 copper tubing I found in my basement.
![](http://i51.photobucket.com/albums/f380/CSaddict/my%20jeep/DSCF2021.jpg)
I used the same rod and cut pieces off and welded them to the fender washer to hit the switches in correct order to shift the tranny.
![](http://i51.photobucket.com/albums/f380/CSaddict/my%20jeep/DSCF2022.jpg)
Here is the schematic that you need to use to get the order correct and wired up. I printed the TCM pinout from the Shopkey at the shop.
![](http://i51.photobucket.com/albums/f380/CSaddict/my%20jeep/TrannySchematic.jpg)
Here is a quick vid of how it works. It will obviously be bolted down when in use but you get the idea.
![](http://i51.photobucket.com/albums/f380/CSaddict/my%20jeep/th_DSCF2024.jpg)
I need to make a nice cover for it and get rid of the bolt that is the pivot and get a 1/2 rod and some locking collars so there won't be bolts hanging out of the side. I am also going to incorporate a lighted switch on the cover to actuate the convert lock up.
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